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Keepac professional seal packing machine design for zipper bag

Keepac professional seal packing machine design for zipper bag

Keepac professional seal packing machine design for zipper bag

Brand Name
Keepac
Place of Origin
China
Start Port
Foshan
OEM/ODM Availability
Yes
Delivery Time
65 Days
Bag shape
Standup Pouch, 3sides Sealed Pouch;
Max Speed
20 BPM with 1s Discharge Filling time;
Power
220V/50/60HZ Single Phase 5 Amps
Air
6Kg/cm2, 0.14CBM per min;
Price
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Quantity Needed:
Pieces
E-mail:
Company Advantages
1. linear machine has trickled in seal packing machine market as a hot product. It is highly reliable and provides consistent operation
2. The fame of Keepac is widely increasing for its high quality seal packing machine . Its compact footprint helps make the most out of any floorplan
3. The product has high hardness and toughness. The primary mechanical part is usually made of welded metal such as alloy and steel which have strong hardness. Due to the improved weighing accuracy, more packages per shift are allowed
4. The product is known for its reliability. It can perform the same task in the same exact way endlessly without any fatigue. It is also widely used for non-food powders or chemical additives
5. The product is constructed to be durable. It was built to withstand great abuse and prolongs its life in extreme conditions. This machine has passed bacteriological tests


Fabrication Feature
The machine runs straight flow design makes accessibility of parts.
 It allows the operator to see the entire filling process from the front of the machine during the running. Meantime, It is easy to clean and simply open the front clear transparent doors of the machine and access all bag filling areas.
 It takes a few minutes to do the Clean with only one person.
 Another feature is all the mechanics are located the back of the machine and the bag filling assembly is in the front. So Product will be never touched heavy duty, mechanics as they are separated. The most important is the safety protection for the operator.
 The machine are full protector which is kept the operator being out of the moving component during the machine running.


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Working Range:


ModelBag WidthBag Length
Servo Mini Linear Machine 15090mm ~ 150 mm90mm ~ 210 mm
Servo Mini Linear Machine 210120mm ~ 210 mm150mm ~ 310 mm
Servo Mini Linear Machine 260120mm ~260 mm150mm ~ 350 mm


Electronic:

Mitsubishi PLC


Pneumatic:


Pneumatics component Airtac from Taiwan;

Omron PID Temperature Controller;
Delta 10 inches from Taiwan;Piab Vacuum Generator From Sweden;
Technical Feature:
1
1
No bag No dump;
1
1
Easy Adjustable;
1
1
Low Operating & Maintenance cost;
1
1
Multi Bag Format;
1
1
InterLock, CE Certificate;


* Panasonic Servo Motor Drive And Screw Shaft track to do the transverse Moving;


Product introduction


1.Safety Protection

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Interlock

IP66 Application;
Easy Operation, No Key inserted;

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Safety Relay

check and monitor a safety system;
either allow the machine to start or execute commands to stop the machine;

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8inches Color Control Panel;

More friendly like Pad operation;
Easy View;

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Easy Adjustable Pouch Magazine

Hand Wheel to adjust pouch magazine for different bag width;


2.Safety Infeed hopper

* Part A is Fixed.
* Part B is inserted up and down into the bag to guide to discharge product.

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3.Transverse Moved Bars on Servo Mini

Please check the photo about the transverse Moving bars which would be moved the filled bag to the sealing station. It would be dipped the U shaped to catch the straight up filled pouch to be moved. This bar is helpful for different application like powder, Liquid.

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4.Important Feature Grippers’ working Position

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Servo Mini’s Grippers


* The Servo Mini Machine is catch the area which is above the zipper. It would be filled more up to zipper area. Its filling area is about 10 + 25mm=35mm. Like the picture.
Especial for the powder application, when the filled bag is straight up after filling, it is easy to push out the powder to build the dusty.
The dusty would be polluted the pouch sealed area. The sealing quality would be leakage or broken.
So The product would be filled more by Servo Mini machine than normal pouch machine because Grippers’ holding position.

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Current Pouch Machine’s Grippers


* The normal pouch machine is held the position as the photo.
A is Height of the gripper. Its minimum Height is 10mm.
B is Height of the zipper opener and sealing area. Its Minimum height is 25mm;
When the bag is filled, the product level should be at least 25mm lower than the gripper position B. Or else, when the bag is straight up by the grippers, the product would be squeezed out. So It means there is about 10 + 25 + 25=60mm could not be filled for the pouch;


Options


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Pouches Auto Feeder (Good for Standup Pouch, with/without zipper like the photo) That is the most important for the machine whatever its running speed is.


* When the standup pouch are stacked together, They would be bent up to effected the pouch position. From the photoes, It is easy to find out the zipper and gusset bottom are bent up so much. So the pouches stack are bent as a "U" shape.
 If the machine was run the pouch directly without any pouches correction settlement, it is easy for the pouch to be out of running position.
This pouches feeder could be settled this issue;
* Auto Feed the pouch to the machine to run continuously;
* There are two pouch magazines. When pouch magazine is ran out, the machine would be Switched automatically to pickup the bag from one magazine to another one;
It would be run in turn. It is helpful for the operator to reload the bags;
* Easy Adjustable pouch magazine;
* It is fine for the pouch magazine to be taken maximum 90pcs pouch on each pouch magazine. It means two sets magazine could be put about 180pcs.
When the pouch is taken down on the conveyor, the conveyor would be settled the U shape issue. And it would be moved to be correct its position for machine to pickup.

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LShaped SS 304 Take Away Conveyor
* Quick Release Fabrication;
* Discharge Output Height 900mm;
* Emergency Stop with Frequency invertor Speed control
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Convexity Product Settle


* It would be moved up and down to flap Pouch Bottom to settle and tight the product. It is better than the flat plate.
* The product settle should be worked during the filling. Most of the filling is center on middle of the pouch.
So, the product would be built the ‘little mountain’. It is better to have the convexity product as the pictures show.
When it is flapped the filled pouch bottom by up and down movement, the product would be spread around inside of the pouch.


Zipper Opener (one More Station)
* Open the closed zipper before Filling, It needs the tip above the Zipper to be at least 30mm;
* It works for Closed Zipper Pouch; Minimum Bag Width 100mm;
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Zipper closing device
* Close Zipper After Filling, Before Sealing;
* The Filled bag is passed the Rolled Wheel to close the zipper;
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MiniWeigh Duplex 2H3L(2Heads with 3Liters Weighing bucket)


Filling Range: Up to 1.5Kg
Filling Head Quantity: 2Heads
Filling Speed Up to 20bags/min;
Accuracy:± 2g;
Hopper Volume: 3Liters
Power 220V, Single Phase 50HZ;
Operation Panel: 7 inch touch screen;
1, All parts that contact with filling products are made by SUS 304# and polishing dispose. Meet with G.M.P. Standard;
2, Each Weighing Head have Two Infeed Funnel, Bigger And Smaller. The Bigger infeed funnel is to send out the product with Big power;  The smaller infeed funnel has two feeding funnels to get the good weight.
3, The Miniweigh can do the cleanup by itself after daily production by the weighing hopper;
4, Germany HBM Load Cell



Company Features
1. With high quality support, KEEPACKAGING CO., LTD. is reliable by clients.
2. KEEPACKAGING CO., LTD. has mastered new independent research and development capabilities.
3. KEEPACKAGING CO., LTD. will use independent technology research and development, vigorously develop seal packing machine . Welcome to visit our factory!
There is a fact that the function of linear machine is well-designed to match the needs of the products. It always receives attention at exhibitions such as Indonesia industrial machinery and electronic products exhibition
It is seal packing machine that helps gain the popularity among the market. With automatic height control and a state-of-the-art computer system, it is cleverly engineered for maximum flexibility and convenience
seal packing machine is developed with simple construction and reliable design. It uses components from international manufacturers, such as Panasonic Japan (servo motors and drives
linear machine is produced by safe and environmentally-friendly raw material. It can be designed with the keyed on/off switch to prevent unauthorized access or operation
linear machine design ensures that seal packing machine can permanently keep high performance.
Adopted linear machine made from high technology enhances the greater performance of seal packing machine. It is granted with certifications such as CE and FDA
The product has to be subjected to stringent quality checks to ensure premium quality before shipment. It is suited for the use of rotary devices, allowing one to engrave cylindrical objects
Experts have testified to the excellent performance of seal packing machine form KEEPACKAGING CO., LTD.. Endowed with electrical safety, it allows for maximum operator safety
The product has been tested with accurate data. It always receives attention at exhibitions such as Indonesia industrial machinery and electronic products exhibition
The service life of each product exceeds the industry level. It provides the option to cut thicker materials
From the perspective of manufacturers, it will increase the productivity of all factors of production like land, labor, capital, etc. It supports formats including DXF, DWG, EPS, AI, BMP, JPG, TIF, and GIF
The product helps relieve workers' fatigue and stress because it makes work much easier and needs less labor intervention. It can be designed with a pointer for perfectly aligning the material before starting work
The product, featuring high automation and efficiency, can cut the number for unskilled workers, which helps reduces labor costs. It offers the potential for faster cutting speeds
Installing this product into operation means a range of tasks can be completed faster, freeing up staff to concentrate on other areas of production. Being computer numerical controlled, it is less likely to cause a break of material
Because the product can greatly increase productivity, increases manufacturers' flexibility by letting them add and subtract contract workers. It can be designed with a pointer for perfectly aligning the material before starting work
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