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Keepac duplex form fill seal machine design for standup pouch

Keepac duplex form fill seal machine design for standup pouch

Keepac duplex form fill seal machine design for standup pouch
  • Keepac duplex form fill seal machine design for standup pouch
  • Keepac duplex form fill seal machine design for standup pouch
  • Keepac duplex form fill seal machine design for standup pouch
  • Keepac duplex form fill seal machine design for standup pouch
  • Keepac duplex form fill seal machine design for standup pouch
  • Keepac duplex form fill seal machine design for standup pouch
  • Keepac duplex form fill seal machine design for standup pouch
  • Keepac duplex form fill seal machine design for standup pouch
  • Keepac duplex form fill seal machine design for standup pouch
  • Keepac duplex form fill seal machine design for standup pouch

Keepac duplex form fill seal machine design for standup pouch

Fabrication Feature
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Application Scope
doypack machine is widely applicable to fields such as food and beverage, pharmaceutical, daily necessities, hotel supplies, metal materials, agriculture, chemicals, electronics, and machinery.KEEPACKAGING insists on providing customers with reasonable solutions according to their actual needs.
Company Advantages
1. All raw materials of Keepac form fill seal machine are strictly selected and then are put into a precision production.
2. It is in high accordance with the first-class quality inspection standards.
3. The product meets stringent quality and regulatory requirements.
4. Through the all member's continuous efforts, KEEPACKAGING CO., LTD. gain our line recognition with form fill and seal packaging machines .


Fabrication Feature
The machine runs straight flow design makes accessibility of parts.
 It allows the operator to see the entire filling process from the front of the machine during the running. Meantime, it is easy to clean and simply open the front clear transparent doors of the machine and access all bag filling areas.
 It takes a few minutes to do the Clean with only one person.
 Another feature is all the mechanics are located the back of the machine and the bag filling assembly is in the front. So, Product will be never touched heavy duty, mechanics as they are separated. The most important is the safety protection for the operator.
 The machine is full protector which is kept the operator being out of the moving component during the machine running.


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Working Range:


ModelBag WidthBag Length
Servo Mini Linear Machine 15090mm ~ 150 mm90mm ~ 210 mm
Servo Mini Linear Machine 210120mm ~ 210 mm150mm ~ 310 mm
Servo Mini Linear Machine 260120mm ~260 mm150mm ~ 350 mm


Electronic:

Mitsubishi PLC


Pneumatic:


Pneumatics component Airtac from Taiwan;

Omron PID Temperature Controller;
Delta 10 inches from Taiwan;Piab Vacuum Generator From Sweden;
Technical Feature:
1
1
No bag No dump;
1
1
Easy Adjustable;
1
1
Low Operating & Maintenance cost;
1
1
Multi Bag Format;
1
1
InterLock, CE Certificate;


* Panasonic Servo Motor Drive And Screw Shaft track to do the transverse Moving;


Product introduction


1.Safety Protection

Keepac duplex form fill seal machine design for standup pouch-4
Interlock

IP66 Application;
Easy Operation, No Key inserted;

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Safety Relay

check and monitor a safety system;
either allow the machine to start or execute commands to stop the machine;

Keepac duplex form fill seal machine design for standup pouch-6
8inches Color Control Panel;

More friendly like Pad operation;
Easy View;

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Easy Adjustable Pouch Magazine

Hand Wheel to adjust pouch magazine for different bag width;


2.Safety Infeed hopper

* Part A is Fixed.
* Part B is inserted up and down into the bag to guide to discharge product.

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3.Transverse Moved Bars on Servo Mini

Please check the photo about the transverse Moving bars which would be moved the filled bag to the sealing station. It would be dipped the U shaped to catch the straight up filled pouch to be moved. This bar is helpful for different application like powder, Liquid.

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4.Important Feature Grippers’ working Position

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Servo Mini’s Grippers


* The Servo Mini Machine is catch the area which is above the zipper. It would be filled more up to zipper area. Its filling area is about 10 + 25mm=35mm. Like the picture.
Especial for the powder application, when the filled bag is straight up after filling, it is easy to push out the powder to build the dusty.
The dusty would be polluted the pouch sealed area. The sealing quality would be leakage or broken.
So The product would be filled more by Servo Mini machine than normal pouch machine because Grippers’ holding position.

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Current Pouch Machine’s Grippers


* The normal pouch machine is held the position as the photo.
A is Height of the gripper. Its minimum Height is 10mm.
B is Height of the zipper opener and sealing area. Its Minimum height is 25mm;
When the bag is filled, the product level should be at least 25mm lower than the gripper position B. Or else, when the bag is straight up by the grippers, the product would be squeezed out. So It means there is about 10 + 25 + 25=60mm could not be filled for the pouch;


Options


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Pouches Auto Feeder (Good for Standup Pouch, with/without zipper like the photo) That is the most important for the machine whatever its running speed is.


* When the standup pouch are stacked together, They would be bent up to effected the pouch position. From the photoes, It is easy to find out the zipper and gusset bottom are bent up so much. So the pouches stack are bent as a "U" shape.
 If the machine was run the pouch directly without any pouches correction settlement, it is easy for the pouch to be out of running position.
This pouches feeder could be settled this issue;
* Auto Feed the pouch to the machine to run continuously;
* There are two pouch magazines. When pouch magazine is ran out, the machine would be Switched automatically to pickup the bag from one magazine to another one;
It would be run in turn. It is helpful for the operator to reload the bags;
* Easy Adjustable pouch magazine;
* It is fine for the pouch magazine to be taken maximum 90pcs pouch on each pouch magazine. It means two sets magazine could be put about 180pcs.
When the pouch is taken down on the conveyor, the conveyor would be settled the U shape issue. And it would be moved to be correct its position for machine to pickup.

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LShaped SS 304 Take Away Conveyor
* Quick Release Fabrication;
* Discharge Output Height 900mm;
* Emergency Stop with Frequency invertor Speed control
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Convexity Product Settle


* It would be moved up and down to flap Pouch Bottom to settle and tight the product. It is better than the flat plate.
* The product settle should be worked during the filling. Most of the filling is center on middle of the pouch.
So, the product would be built the ‘little mountain’. It is better to have the convexity product as the pictures show.
When it is flapped the filled pouch bottom by up and down movement, the product would be spread around inside of the pouch.


Zipper Opener (one More Station)
* Open the closed zipper before Filling, It needs the tip above the Zipper to be at least 30mm;
* It works for Closed Zipper Pouch; Minimum Bag Width 100mm;
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Company Features
1. KEEPACKAGING CO., LTD. has created a number of firsts in the Chinese form fill seal machine industry.
2. The factory has highly efficient production lines and lasted advanced manufacturing facilities. These ensure that every production steps are well-controlled to guarantee the final product quality.
3. Aware of the importance of environmental sustainability, we built our own water treatment facilities based on the ecological goal of preventing contamination of our local environment, safely treating all of our effluents. The raw materials used in the form fill and seal packaging machines are subject to strict raw material inspection. We make sure that all our orders meet the highest standards and are delivered on time. This dedication has helped us maintain our reputation of delivering quality products within due time. No matter how big or small the project, we have always upheld our promise to customers. Get info!
The design of Keepac form fill seal machine has taken into account many factors. These factors include biomechanical comfort (plantar pressure), force distribution, fire resistance ability, and slip resistance. Mould, mildew, fungus, etc. won't appear on its surface
Keepac form fill and seal packaging machines goes through important manufacturing processes. They may be divided into several parts: the provision of working drawings, the selection&machining of raw materials, staining, spraying, and polishing. The product is made of non-toxic and odourless materials
In the design stage of Keepac form fill seal machine, various design principles have been considered. They include foot biomechanics and physiological structure development (concerning physical stress and weight points). The product meets the standards of invention patents
The quality of Keepac form fill seal machine is assured by a number of standards applicable to furniture. They are BS 4875, NEN 1812, BS 5852:2006 and so forth. It requires low maintenance and can be recycled
Keepac form fill seal machine is strictly assessed after production. Many factors include part tolerances, size limitations, materials properties, mechanical analysis, and function realization have been analyzed. Its premium quality attracts many famous brands, like BOE, NISSAN, and Foxconn
The product features good anti-aging performance. Its materials feature both physical and chemical stability, making it keep stable under extreme temperature and organic solvents. Moisture can't damage the structure of the product as it is water-proof
The product stands out for its long shelf life. It will not be easily affected by humidity and temperature of the storage environment. The product can be coated with a layer of different colors
It is eco-friendly and sustainable. Not any chemical substances or gases will release during the barbeque owing to the fact that the steel used in this product contains very limited harmful micro metallic elements. The product has good diffusivity to point light source
The LCD screen of this product has many advantages, such as zero glare, no flashing, and low power consumption. Its LCS pixels is able to hold the state all the time. The product is characterized by outstanding flexibility
The product is able to withstand disinfectants. The materials used can stand up being cleaned with high frequency under sterilization conditions. Its color can maintain vivid over time
The product features good flexibility. It adopts high-quality aluminum alloy material, which is not easy to break down in the face of certain external force such as strong wind. Its premium quality attracts many famous brands, like BOE, NISSAN, and Foxconn
The product has been widely appreciated by the people around the world. It can be made in various color once the user request
With so many advantages, the product can perfectly meet the customer's requirement and tends to be used widely in the future market. The product does not crack during the lifespan
This Keepac branded product has won high attention and praise from its customers. It is easy to store as the product is lightweight and compact
The product plays an important role in a wide range of applications in the industry. Its color can maintain vivid over time
It is customizable with various specifications in tune with the need of the clients. Its color can maintain vivid over time
This product meets the evolving application needs of customers. Resistant to high and low temperature, it does not cause deformation and embrittlement
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